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Propeller turbine mixer design calculator solving for power requirement given laminar flow mixing constant fluid dynamic viscosity revolution per second and impeller diameter aj design math geometry physics force fluid mechanics finance loan calculator
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Introduction mixing of fluids is necessary for many chemical processes it may include mixing of liquid with liquid gas with a liquid or solids with liquid mixing is accomplished by the rotating action of an impeller in the continuous fluid type of fluid and its physical state the degree of agitation and geometry of vessel continue reading agitator design
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Apr 16 2007nbsp018332tank agitator power calculation posted in industrial professionals hi allim a process engineer have to design tank agitator mixer and need to check the power required to operate this mixer my atmospheric storage tank is for crude oil with density of 889kgm3 viscocity 20cp at temperature 33 c and in the dbm its mentioned to be screw agitatorwhere i have to start and if
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Mar 31 2011nbsp018332using the wrong mixer or pneumatic gun could also affect the strength of the refractory material for example many pneumatically applied refractory
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Under normal competitive bidding situations an agitator vendor will tend to quote the lowest capital cost design which in this case would be about a dt of 03 however when the present worth of electric power is taken into account a dt ratio of 04 or 05 may be a better choice
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Feb 14 2006nbsp018332hot or cold weather on mixing day also could adversely affect refractory strength most refractory manufacturers recommend that the final mix temperature be
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Mixing nonnewtonian fluids may be doubly complicated when the mixing process creates the nonnewtonian properties for example a formulation process may start with a lowviscosity liquid and mixing causes the viscosity to increase until the fluid becomes nonnewtonian sometimes mixer power may be used as an indicator of final fluid viscosity
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Effectively contacting materials is crucial for operations ranging from solids suspension to gas dispersion and from reacting raw materials to compounding finished ingredients the wide variety of mixer types dynamic and static as well as intank and inline and the design options for the mixers and vessels can make selecting the right unit tough and troubleshooting an existing unit
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Dynamix agitators engineers and manufactures agitators and mixers for industrial process markets worldwide dynamix agitators incorporates over 45 years of industrial mixing experience into its industrial mixer models and the processes they are part of our mixers and agitators are configured to suit your process and application
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Apr 07 2006nbsp018332mixing studies28 in the original work by metzner and otto1 the ow of a rushton turbine operating in two nonnewtonian shearthinning uids cmc and carbopol water solutions was studied the power number vs reynolds number was found to match closely with the known newtonian power number vs reynolds
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Drying refractory is critical for strong longlasting refractory applications unfortunately standard refractory dryout schedules provided by all refractory manufacturers with their products are difficult to apply to refractory used on a steamgenerating boiler these standard dryout schedules are generic and require temperature monitoring rarely found at power plants where monitoring
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Mechanical agitator power requirements for liquid batches are calculated by determining the power number n p for a given system and correcting for motor gearing and bearing losses design specification of the motor is then determined by selecting the closest higher standard size
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Mixtec prides itself on excelling in providing large scale heavy duty mixers and agitators more often than not in batches of between 6 and 16 at a time the most common 4000 series agitators we supply are in the mining industry mostly for cil amp cip applications but also for neutralisation tanks cyanide destruction surge amp buffer tanks
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Mixer sizing calculator this reference agitator sizing calculator is a great guide for folks to do estimated mixtank calculations to figure out the desired mixer hp horsepower what agitation flow rate and tank turnovers per minute or pumping rate is available impeller tip speeds and other output data that is useful in mixing selections
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Were happy to provide these free mixer agitator calculators these are made available to help you do preliminary mixer sizing mixtank volume etc 8007379619 saleswmprocesscom
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May 12 2011nbsp018332use this ms excel spreadsheet to calculation the power requirements and mixing intensity for a defined mixing application disclaimer all software provided quotasisquot with no warranty expressed or implied available
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The same power number as a vertical cylindrical tank scaleup of mixing systems the calculation of power requirements for agitation is only a part of the mixer design in any mixing problem there are several defined objectives such as the time required for blending two immiscible liquids rates of heat transfer from a heated jacket per unit
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Agitation scaleup calculation does the scaleup from smaller to larger scale based on criteria like equal tip speed power per unit volume equal reynolds number equal shaft speed
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Agitation is the process of keeping a mixture that has been mixed in the proper mixed state required for the end product mixing refers to the actual stirring of different liquids andor materials to blend them together into an end product or mixture once this mixture is mixed it may require agitation to keep the mixture in the proper mixed state
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A gate type anchor agitator is shown in figure 56anchor agitators operate within close proximity to the tank wall the shearing action of the anchor blades past the tank wall produces a continual interchange of liquid between the bulk liquid and the liquid film between the blades and the wall holland and chapman 1966anchors have successfully been used to mix liquids with dynamic
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The quality of mixing depends on the effective energy input by unit mass or unit volume of fluid it has been found for example that the rate of oxygen transfer in aerated fermentors equipped with turbine mixers is nearly proportional to the net mixing power input per unit volume of broth hixson and gaden 1950the relationship between mixing power and the type dimensions and operation
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Mixing fluids final mass and temperature calculator the calculator below can be used to calculate the final mass and temperature when mixing two fluids fluid 1 mass kg lb temperature o c o f specific heat kjkg o c btulb o f fluid 2 mass kg lb temperature o c o
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Jul 17 2015nbsp018332while designing the mixing agitators for process industries like alumina refinery illogical reynolds number is used comprising of impeller diameter of mixer rpm of agitator
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Calculations for mixing pesticides in mixing a finished spray it is most important to add the correct amount of pesticide to the mix too little may result in a poor job while too much may result in injury to the treated surface illegal residues or unnecessary expense
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Suspension the agitator must provide a power input to the liquid that counteracts this settling power the agitator power always amounts to a multiple of the settling power when one is using the above equations 1 and 2 the choice of particle size that is used to calculate the freesettling velocity v
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These are made available to help you do preliminary mixer sizing mixtank volume calculations some mixer mechanical design calcs etc the mixer selection program allows you to calculate flow rates and power draw of mixing impellers see what the agitator will provide for tip speed and tank turnovers per minute and give you some rough
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Aug 04 2005nbsp018332equal power per volume involves a similar calculation except the geometry ratio is raised to the twothirds power n 2 n 1 d 1 d 2 23 this expression for power per volume only applies strictly for turbulent conditions where the power number is constant but is approximately correct for transitionflow mixing
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With reciprocating agitator chemical engineering and processing 42 10071017 4 masiuk s rakoczy r 2007 power consumption mixing time heat and mass transfer measurements for liquid vessels that are mixed using reciprocating multiplates agitators chemical engineering and
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Apr 07 2016nbsp018332this mixer design is critical to the three main costs of the process time amount of chemical usageefficiency and finally the water quality time resources and quality are all dependent on a welldesigned mixer consideration is given in the mixer design to lower the mixing intensity as the flocs get bigger
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High school students may be required to mix chemical solutions when encountering laboratory experiments it is important to properly mix chemicals into a useful chemical solution some solutions are calculated as percent weight wv or percent volume vv others are based on molarity or moles per liter the chemical
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